PID Intelligent Precision Developing & Washing

How It Works

Two Process Lines

Our PID Intelligent Precision Developing & Washing platform covers two complementary process lines: ultrasonic + electrolytic mold cleaning and intelligent CTP plate processing. The first combines electrolysis, ultrasonic cavitation and targeted chemistry to remove oils, rust, resin residue and high-temperature carbon. The second uses a three-stage closed loop — PiD-5000 AI Replenish + RRD Replenisher Recycle + WDT Waste Developer Processor — driving plate processing toward zero scrap, lower carbon, less waste liquid and lower total cost.

Ultrasonic + electrolytic combination — electrolysis peel-off + cavitation impact + chemical reaction
PiD-5000 AI Replenish — calculates PiD value from pH, conductivity, temperature delta, CO₂ and plate area for precise dynamic replenishment
RRD recycle + WDT disposal — developer usage reduced by 65%, waste liquid reduced by 80%

Core Advantages

5× faster cleaning with ultrasonic + electrolytic combo

Triple-action of electrolytic peel-off, cavitation impact and chemical reaction reaches deep into tool grooves to remove oil, rust, sulfide and high-temperature carbon.

AI-replenish with ±0.5% dot deviation

PiD-5000 factors in pH, conductivity, temperature delta, CO₂ and plate area; over 5 months or 10 000 plates without developer change.

Green closed loop — 65% developer + 80% waste reduction

RRD recycles replenisher while WDT vacuum-separates waste developer; recovered water is recycled and concentrate is outsourced for safe disposal.

Specifications

Ultrasonic / Electrolytic Cleaning Series

Parameter	Description
Ultrasonic frequencies	20K / 25K / 28K / 40K / 68K / 80K / 120K / 160K Hz
Cleaning sequence	Electrolytic ultrasonic → spray rinse → rust-prevent soak → compressed-air dry
Tank configuration	Single / double / triple / fully automatic multi-tank (4–10 tanks, customisable)
Dry-ice unit	AJL-119 dry-ice mold cleaner · 1.2 KG/min · 1530×480×950 mm · 90 KG · 220V
Cleaning efficiency	5× faster than conventional methods; near-zero tool damage
Tool compatibility	Plastic molds, hardware molds, mold cores, precision inserts, semiconductor molds
Industries	Plastics & hardware, automotive parts, marine, aerospace, medical, optics, watchmaking, electronics

CTP Automatic Processor CDN/P II Series

Parameter	32	45	48	53	64
Max. plate width	850 mm	1100 mm	1200 mm	1300 mm	1600 mm
Plate thickness	0.15 ~ 0.4 mm
Developer temp.	18 ~ 40 °C (chiller included)
Developer time	10 ~ 40 s
Developer speed	60 ~ 200 cm / min
Dot precision	10 μm FM standard · dot deviation ±0.5%
Drying	Room temp. ~ 70 °C
Chemical tank	40 L	50 L	54 L	60 L	90 L
Weight	350 KG	420 KG	470 KG	520 KG	640 KG
Power	Single phase 220~240 V · 50/60 Hz · 32 A
Dimensions (mm)	1395×1546×1032	1660×1546×1032	1825×1546×1032	1925×1801×1142	2323×1801×1142
Standard fit	PiD-5000 · RRD · GRAFLINK remote · SMS alarm · built-in water circulation

Sample values (industry-typical reference, not MCLANTIS actual production data; replace before launch).

Applications

WASH

Plastic Mold Cleaning

Deep removal of oil, rust, sulfide and high-temperature carbon.

WASH

Precision Hardware

Near-zero damage cleaning of cores, inserts, pins and sleeves.

WASH

CTP Plate Processing

10 μm FM dots, zero scrap, green developer loop.

WASH

Dry-Ice Carbon Removal

AJL-119 dry-ice cleaning — no secondary pollution, substrate-safe.

Need a tailored cleaning solution?

Our process engineers will match equipment to your parts and throughput, with on-site validation.

Contact Us